
Line spike interference mainly originates from lightning strikes, switching operations, and sudden load changes, characterized by high amplitude and steep rise times. The solution employs a three-stage energy dissipation architecture. The first stage uses a 2R600L-8×6 gas discharge tube (600V/5kA) to dissipate amplified energy; the second stage uses a 14D511K varistor (510V/4kA) for voltage clamping; and the third stage uses an SMCJ58CA TVS diode (58V/1500W) for precise protection. Simultaneously, a PBZ2012E600Z0T ferrite bead (600Ω@100MHz) is connected in series on the signal lines to filter high-frequency components, and an ESD15VAPB protection IC pin is connected in parallel. A common-mode inductor CMZ3225A-501T (500μH) is added to the power supply section. This three-level protection scheme can withstand a 6kV/3kA surge of a 10/700μs lightning waveform, with the peak voltage attenuated to below 100V and the rise time extended to the microsecond level, meeting the IEC 61000-4-5 Level 4 surge test requirements.