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How to optimize the surge immunity of the network port of an edge computing box if it fails to meet the standards?

Time:2025-08-24 Views:508次
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The surge immunity of the edge box network port is often substandard, which occurs during 1kV 1.2/50μs common-mode testing. This manifests as PHY chip damage or transformer arcing. The optimized solution employs a three-stage protection architecture. The first stage uses a gas discharge tube 3R090L-8X10, named 3R (three-terminal 090), with an operating voltage of 90V. The L pin configuration is 8×10 mm in size, bridging the shielding layer and PE to discharge large current. The second stage uses a series common-mode inductor CMZ2012A-900T, named CM (common-mode), Z (impedance 2012), with a size of 2.0×1.2 mm. 900T indicates 90Ω, providing high-frequency isolation at 100MHz. The third stage uses a TVS array ESDLC3V3D3B connected in parallel to ground on the PHY side. This device has an ESD electrostatic discharge capacity of 3V3 and a turn-off voltage of 3.3V. The SOD323 package has a bidirectional junction capacitance of only 3pF, which does not compromise signal integrity. Simultaneously, the network port socket tap with a center-tapped transformer is connected to signal ground via a 1kV capacitor. This design resulted in zero packet loss during ±2kV surge testing, with the residual voltage clamped to below 6V, significantly exceeding standard requirements.