
The industrial AI edge gateway (DI) collects external status data and outputs AI decision results to control actuators. To ensure the reliability of DI/DO under switching surges and electrostatic discharge, the DI needs to be optocoupled and connected in parallel with a TVS ESDSM712, which has a dual-channel bidirectional clamping voltage of 7V/12V. The DO uses a relay or solid-state relay with a freewheeling diode SS36 (SS Schottky 3A 60V SMA package). A 7D220K varistor is connected in parallel to the DO output to absorb the back EMF of the inductive load when it is de-energized. Actual testing showed that the DO operates normally and triggers without error under an IEC61000-4-5 1kV surge.